Managing Your ATG the Right Way

An Automated Tank Gauge (ATG) is more than just a piece of equipment—it’s your facility’s first line of defense against costly fuel releases, inventory loss, and compliance violations. But owning an ATG isn’t enough. Managing it the right way, every day, is what protects your business.

PASS Training & Compliance has put together a field-tested best practices guide to help owners and operators take control of their ATG and avoid preventable issues.

Why ATGs Matter

Modern ATGs track:

  • Fuel levels

  • Water intrusion

  • Temperature

  • Leak test results

  • Sensor alerts (sumps, interstitials, etc.)

They also provide alarms and logs that can be printed, stored digitally, or shared with regulators. But too often, these alerts are misunderstood, ignored, or mismanaged—creating avoidable risk.

ATGs act as the digital record-keeper for your fuel system. Each tank test result, sensor alert, and alarm acknowledgment is stored within the system. Many models can generate a printed ticket for leak tests or inventory reports. Others allow for digital report downloads. This creates a reliable audit trail—whether you're proving compliance to inspectors or just tracking issues over time.

What to Do Daily and Weekly

Daily:

  • Confirm the ATG console is powered on and shows no active alarms

  • Review leak test results for each tank (ensure a recent "PASS" exists)

  • Check fuel and water levels (and act if water is detected)

Weekly:

  • Inspect the ATG console, printer, and sensors

  • Test alarm lights and sounds

  • Ensure sump sensors are dry and properly seated

  • Check for damage or loose wiring

Interpreting Alarms

  • High or Low Fuel Level: Plan deliveries or halt overfills

  • Water Detected: Remove water promptly to avoid corrosion or fuel quality issues

  • Leak Test Fail: Investigate immediately—this may indicate a real release

  • Sensor Alarms: Check the corresponding sump or space for fluid

  • Equipment Fault: Look for communication or power issues

Never silence an alarm without resolving the underlying issue.

Battery & Power Backup Tips

  • Replace console backup batteries every 2–3 years or as needed

  • Check battery status indicators regularly

  • If using wireless sensors, replace batteries annually

  • Maintain your UPS or generator if used for ATG backup

Recordkeeping & Compliance

  • Store at least one passing leak test result per tank per month

  • Keep alarm response and maintenance logs

  • Use monthly and annual inspection checklists

  • Retain leak test and maintenance records for 1–5 years depending on state rules

Proper documentation isn’t just best practice—it’s required for regulatory inspections and can help avoid fines.

When to Call a Certified Technician

  • Persistent leak test failures

  • Unresolved sensor or probe alarms

  • Communication or power issues

  • Calibration, upgrades, or software reprogramming

Technicians should be certified and familiar with your specific ATG model. Many states require professional calibration or repair.

Stay in Control with PASS

PASS provides the tools, forms, and training you need to manage your ATG properly and maintain compliance. If you’re not sure your system is set up correctly—or need help documenting inspections or training staff—we can help.

Need help with ATG management or training? Contact us today.

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